en:authors:fukuda-kazu:fw190-d9:03_mockup:cowling
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| en:authors:fukuda-kazu:fw190-d9:03_mockup:cowling [2025/11/04 07:11] – created admin | en:authors:fukuda-kazu:fw190-d9:03_mockup:cowling [2025/11/06 15:44] (current) – admin | ||
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| - | ====== 03 Mock-up: Cowling and Radiator ====== | + | ====== 03-1 Mock-up: Cowling and Radiator ====== |
| - | Holes are bored into the nose cowling—whose outer shape has already been roughly | + | Open holes in the nose cowling, whose outer shape has already been formed together with the fuselage block, to install |
| - | After rough cutting with a round gouge, | + | After rough cutting with a round gouge, |
| ^ {{: | ^ {{: | ||
| | Fig. 3-1 Cowling | | | Fig. 3-1 Cowling | | ||
| - | Once the inner diameter of the cowling | + | ---- |
| - | Begin by making | + | |
| - | This component is made from the same stock material used for the spinner. Accurately | + | Once the inner diameter of the cowling |
| + | Start with the central core piece, carved | ||
| + | Accurately | ||
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| | Fig. 3-2 Radiator Core Material | | | Fig. 3-2 Radiator Core Material | | ||
| - | After roughly shaping | + | ---- |
| - | Then divide | + | |
| + | Rough-shape | ||
| + | Divide | ||
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| - | | Fig. 3-3 Spinner and Radiator | + | | Fig. 3-3 Spinner and Radiator |
| - | Next, cut scrap calendar paper into strips about 10 mm wide. | + | ---- |
| - | Wrap these strips around the round bar to build up the radiator fins. | + | |
| + | Cut waste calendar paper into 10 mm-wide strips | ||
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| | Fig. 3-4 Radiator Fins | | | Fig. 3-4 Radiator Fins | | ||
| - | Continue wrapping | + | ---- |
| - | Glue the end securely | + | |
| + | Continue wrapping until the diameter fits snugly inside the cowling, then glue the end so it will not loosen. | ||
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| | Fig. 3-5 Wrapped Radiator Fins | | | Fig. 3-5 Wrapped Radiator Fins | | ||
| - | Next, attach | + | ---- |
| - | Drill precise 0.3 mm holes into the side of the central core that will be exposed using a pin vise, and insert the wires. | + | |
| - | Finally, add reinforcing | + | Attach |
| + | Drill precise 0.3 mm holes in the exposed | ||
| + | Add small reinforcing | ||
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| | Fig. 3-6 Engine Rods | | | Fig. 3-6 Engine Rods | | ||
| - | This photo shows the radiator temporarily fitted into the cowling. | + | ---- |
| - | One of the distinctive features | + | |
| + | Here the radiator | ||
| ^ {{: | ^ {{: | ||
| - | | Fig. 3-7 Engine | + | | Fig. 3-7 Trial Engine |
| - | Eleven cowling flaps are attached to the outer rim of the annular radiator cowling. | + | ---- |
| - | Carefully carve the mounting | + | |
| - | Cut 0.3 mm-thick | + | Eleven cowling flaps are mounted around |
| - | Fit them temporarily into the grooves on the cowling | + | Cut the grooves for them carefully with a design knife. |
| + | Make each flap from 0.3 mm plastic sheet cut into 4 mm strips; test-fit the strip around | ||
| ^ {{: | ^ {{: | ||
| | Fig. 3-8 Cowling Flaps | | | Fig. 3-8 Cowling Flaps | | ||
| - | Cut the marked plastic strip into eleven | + | ---- |
| - | Curve each one by pressing it against | + | |
| - | Attach the first five flaps from the upper right using instant adhesive, then attach another | + | Cut out the eleven flaps, curve each by pressing it against a brush handle, and glue five from the upper right, then five from the upper left. |
| - | The final flap, at the bottom center, is used to fine-tune the overall fit—if it’s slightly | + | Adjust the final bottom |
| ^ {{: | ^ {{: | ||
| - | | Fig. 3-9 Adjustment | + | | Fig. 3-9 Flap Adjustment | |
| + | |||
| + | ---- | ||
| + | {{page> | ||
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