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en:authors:fukuda-kazu:fw190-d9:03_mockup:cowling [2025/11/04 07:11] – created adminen:authors:fukuda-kazu:fw190-d9:03_mockup:cowling [2025/11/06 15:44] (current) admin
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-====== 03 Mock-up: Cowling and Radiator ======+====== 03-1 Mock-up: Cowling and Radiator ======
  
-Holes are bored into the nose cowlingwhose outer shape has already been roughly formed together with the fuselage block—in order to fit the annular radiator. +Open holes in the nose cowlingwhose outer shape has already been formed together with the fuselage blockto install the annular radiator. 
-After rough cutting with a round gouge, the final shaping is done using a round stick (I used the handle of a carving knife) wrapped with sandpaper.+After rough cutting with a round gouge, finish by wrapping sandpaper around a round stick (I used the handle of a carving knife). 
  
 ^ {{:media:1_25_10_21_3_28_12.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_28_12.jpeg?nolink&400|}} ^
 | Fig. 3-1 Cowling | | Fig. 3-1 Cowling |
  
-Once the inner diameter of the cowling has been finished, proceed to fabricate the annular radiator. +---- 
-Begin by making the central core piece of the radiator. + 
-This component is made from the same stock material used for the spinner. Accurately carve the square block into shape.+Once the inner diameter of the cowling is finished, begin making the annular radiator. 
 +Start with the central core piece, carved from the same stock as the spinner. 
 +Accurately shape the square block.
  
 ^ {{:media:1_25_10_21_3_31_47.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_31_47.jpeg?nolink&400|}} ^
 | Fig. 3-2 Radiator Core Material | | Fig. 3-2 Radiator Core Material |
  
-After roughly shaping the square block with a knife, refine it with a file and sandpaper to form a round bar+---- 
-Then divide it into two pieces—one for the spinner and the other for the radiator.+ 
 +Rough-shape the square block with a knife, then round it with a file and sandpaper. 
 +Divide it into two rods, one for the spinner and one for the radiator.
  
 ^ {{:media:1_25_10_21_3_32_59.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_32_59.jpeg?nolink&400|}} ^
-| Fig. 3-3 Spinner and Radiator Components |+| Fig. 3-3 Spinner and Radiator Parts |
  
-Next, cut scrap calendar paper into strips about 10 mm wide+---- 
-Wrap these strips around the round bar to build up the radiator fins.+ 
 +Cut waste calendar paper into 10 mm-wide strips and wrap them around the round bar to form the radiator fins.
  
 ^ {{:media:1_25_10_21_3_34_11.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_34_11.jpeg?nolink&400|}} ^
 | Fig. 3-4 Radiator Fins | | Fig. 3-4 Radiator Fins |
  
-Continue wrapping the paper strips until the diameter fits snugly inside the previously finished cowling+---- 
-Glue the end securely so that the roll does not unravel.+ 
 +Continue wrapping until the diameter fits snugly inside the cowling, then glue the end so it will not loosen.
  
 ^ {{:media:1_25_10_21_3_35_35.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_35_35.jpeg?nolink&400|}} ^
 | Fig. 3-5 Wrapped Radiator Fins | | Fig. 3-5 Wrapped Radiator Fins |
  
-Next, attach eighteen 0.3 mm nickel-silver wires to the front face of the radiator+---- 
-Drill precise 0.3 mm holes into the side of the central core that will be exposed using a pin viseand insert the wires. + 
-Finally, add reinforcing members—cut from thin plastic sheetat the upper and lower positions to give the assembly the look of an authentic radiator.+Attach eighteen 0.3 mm nickel-silver wires to the radiator’s front face. 
 +Drill precise 0.3 mm holes in the exposed side of the central core with a pin vise and insert the wires. 
 +Add small reinforcing strips of plastic sheet at the top and bottom to give the assembly the look of a true radiator.
  
 ^ {{:media:1_25_10_21_3_37_14.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_37_14.jpeg?nolink&400|}} ^
 | Fig. 3-6 Engine Rods | | Fig. 3-6 Engine Rods |
  
-This photo shows the radiator temporarily fitted into the cowling+---- 
-One of the distinctive features of the Fw 190 D-9 has now been successfully reproduced.+ 
 +Here the radiator is temporarily fitted into the cowling, reproducing one of the Fw 190 D-9’s characteristic features.
  
 ^ {{:media:1_25_10_21_3_39_32.jpeg?nolink&400|}} ^ ^ {{:media:1_25_10_21_3_39_32.jpeg?nolink&400|}} ^
-| Fig. 3-7 Engine Trial Assembly |+| Fig. 3-7 Trial Engine Assembly |
  
-Eleven cowling flaps are attached to the outer rim of the annular radiator cowling. +---- 
-Carefully carve the mounting grooves for these flaps in the finished cowling using a design knife. + 
-Cut 0.3 mm-thick plastic sheet into 4 mm-wide strips to form the flaps. +Eleven cowling flaps are mounted around the annular radiator cowling. 
-Fit them temporarily into the grooves on the cowling to determine the total circumferencethen divide that length evenly into eleven pieces.+Cut the grooves for them carefully with a design knife. 
 +Make each flap from 0.3 mm plastic sheet cut into 4 mm strips; test-fit the strip around the cowlingdetermine the total lengthand divide it evenly into eleven.
  
 ^ {{:media:1_24_10_21_3_16_23.jpeg?nolink&400|}} ^ ^ {{:media:1_24_10_21_3_16_23.jpeg?nolink&400|}} ^
 | Fig. 3-8 Cowling Flaps | | Fig. 3-8 Cowling Flaps |
  
-Cut the marked plastic strip into eleven individual flaps+---- 
-Curve each one by pressing it against the handle of a brush or similar round tool. + 
-Attach the first five flaps from the upper right using instant adhesive, then attach another five from the upper left in the same way+Cut out the eleven flaps, curve each by pressing it against a brush handle, and glue five from the upper right, then five from the upper left. 
-The final flap, at the bottom center, is used to fine-tune the overall fit—if it’s slightly too long, trim it; if too short, make a new piece to adjust the length precisely.+Adjust the final bottom flap to correct any slight length errortrim if too long, remake if too short.
  
 ^ {{:media:1_24_10_21_3_20_11.jpeg?nolink&400|}} ^ ^ {{:media:1_24_10_21_3_20_11.jpeg?nolink&400|}} ^
-| Fig. 3-9 Adjustment of Cowling Flaps |+| Fig. 3-9 Flap Adjustment | 
 + 
 +---- 
 +{{page>en:authors:fukuda-kazu:fw190-d9:_nav&noheader&inline}}
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